Coil tin soldering machine JYHJ01(table type),For various kind of coils that need tin soldering. Such as transformer coil, step motor coil, Solenoid coil and bobbinless coil.
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Tin spot soldering robot，For various kind of coils and PCB board soldering.
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Rotate soldering machine,For various kind of coils that need tin soldering. Such ABS coil, solenoid coil ,step motor coil.
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Professional Team
Our predecessor was the leader of Chinese mainland winding machine manufacturer OZMA. We have a group of professional team with more than 20 years of design and manufacturing experience in the industry of coil winding and motor winding.
Safety Assurance
JOIN Intelligent Technology quality management system has passed ISO9001 certification.
Our Product
Coil winding machine, motor winding machine, coil taping machine,soldering machine, welding machine, servo press machine and other automatic production line.
Complete After-Sale Service
Pre sales service: Confirm the winding technical then provide solution and quotation. On sales service: Keep touch with the buyer to make sure deliver the machine on time. After sales service: Overseas service, JOIN's engineers setup and test the machine in the buyer's plant, technical support and spare parts.
What is Automatic Soldering Machine?
The automatic soldering machine, as its name implies, is a piece of automatic soldering equipment, which mainly completes the soldering operation by using the motion function of the manipulator. The core of the soldering tool is the soldering system. The soldering system mainly consists of an automatic tin feeding mechanism and temperature control, heating body, soldering iron head.
What Are The Advantages Of Soldering Machine
Low energy consumption: Fully automatic soldering machine required energy and a general manual solder machine appropriate, high power: The typical welding speed to surpass the traditional manual soldering machine several times.
Prevent solder damage: Solder in the welding of the main damage factor is lead smoke, if not to prevent inhalation of human body, will bring a lot of damage to workers.
Automatic solder machine with some solder smoke purifier can be useful to absorb lead smoke, prevent workers from being damaged.
To ensure product quality: Automatic solder machine Each step of the parameters are controlled by the PLC, solder the whole process in control, to ensure the quality of the product, will not present a virtual welding, false welding and other phenomena. Automatic soldering machine operation is stable, sustainable operation, the output value of welding products fixed, to ensure the completion of the order within the specified time.
Saving material costs: Now the price of raw materials continue to rise, the profit space is constantly cut, professional competition between the automatic solder machine relative to the artificial solder can be useful to save the solder resources, saving resource costs.
The end of clutter solder: Automatic solder machine has tow welding, spot welding, crossing, automatic cleaning and many other functions, can complete a lot of manual unable to complete the highly difficult and messy solder operations.
On the welding metal surface requirements, oxidation or electroplating can be welded.
Good conductivity after welding, very low resistance coefficient or near zero. After micro-computer control manipulator, can do spot welding, drag welding, welding round, welding straight line, welding irregular shape, automatic cleaning and other manual difficult to do the process.
Save labor Costs: Automatic soldering machine easy to learn, workers do not need long-term training to be able to start, useful to prevent the staff flow to the company's losses.
High reliability: Fully automatic solder machine is adjustable digital time, pressure, power, temperature, arc and high-precision CCD video capture, to ensure that each solder point and arc to reach the most ideal welding role.
Automation: Small scale, less maintenance operations, adaptability, so that automatic solder machine to become led automatic packaging production line of choice.
Intelligent control, input solder program automatic implementation of the required solder action, and then demonstrated the high degree of automation equipment, and the completion of intelligent, controllable high advantages. Welding without spark, environmental safety.
The Machine life: Automatic soldering machine is the selection of high-quality imported accessories and finishing parts, with excellent wear resistance, easy to install, high precision welding, useful to postpone the lifetime of the machine.
What is the working principle of Automatic soldering machine?
First. The Automatic soldering machine receives the welding parameters and instructions input by the user through its control system. The control system accurately controls key parameters such as the movement trajectory of the solder head, welding speed, and welding temperature according to the preset parameters and instructions.
Next. the soldering head is driven by the control system and moves over the workpiece to be welded. The soldering head is filled with solid solder wire and flux. When the solder head reaches the designated position, the control system will trigger the heating element to heat the solder wire. The solder wire gradually melts during the heating process to form liquid solder.
At the same time. Flux plays an auxiliary role in the welding process. The main functions of flux include removing oxides, reducing the surface tension of the material to be welded, and assisting in heat conduction. It helps the liquid solder to better wet and spread to the surface of the workpiece to be welded, ensuring the quality of the welded joint.
When liquid solder comes into contact with the workpiece surface, wetting and diffusion phenomena occur. Wetting means that liquid solder flows along the fine unevenness and crystal gaps on the surface of the workpiece through capillary force, forming an adhesion layer, bringing the atoms of the solder and the workpiece metal close to each other, reaching the distance where atomic gravity takes effect. Diffusion refers to the mutual diffusion between the solder and the metal atoms of the workpiece to form a metal compound, so that the base material reaches a strong metallurgical bonding state.
Finally. After the welding is completed, the solder head will be removed to complete the welding operation of a solder joint. After the solder joints are cooled and solidified, a reliable welded joint is formed. During the entire welding process, the Automatic soldering machine achieves efficient and stable welding operations by precisely controlling parameters such as the movement, heating, and welding speed of the solder head.
How To Choose An Ideal Automatic Soldering Machine?
Welding Method: Determine the welding method that aligns with your requirements. If precision and aesthetics are crucial, welding might be the best choice. If speed and versatility are paramount, robotic or automated welding may be more suitable.
Materials: Consider the types of materials you'll be working with. Different automatic welding machines are optimized for specific materials, so ensure the machine you choose can handle your desired materials, whether it's steel, aluminum, or exotic alloys.
Welding Volume: Assess the volume of welding you'll be performing. For high-volume production, a robust and efficient machine with automation capabilities is essential. Smaller-scale operations might benefit from a more compact solution.
Software and Programming: A user-friendly interface and robust programming capabilities are essential. The machine should be easy to program, allowing you to quickly adapt to changing production requirements.
Quality and Reputation: Research the manufacturer's reputation for producing reliable and durable machines. Read reviews, check references, and inquire about their service and support offerings.
Customization: Consider whether the machine allows you to customize welding parameters to match the requirements of your projects. Flexibility in programming is essential for accommodating diverse welding tasks.
Ease of Use: A user-friendly interface and intuitive controls make a significant difference in the ease of operation. Training operators should be straightforward, and the machine's interface should support efficient workflow.
Service and Support: Ensure that the manufacturer provides excellent customer support and offers maintenance and repair services. A reliable support system minimizes downtime and ensures the longevity of the machine.
Cost Considerations: While cost is a factor, it's essential to focus on the long-term return on investment (ROI). A slightly higher upfront cost for a high-quality machine with lower operating expenses can provide significant savings over time.
Automatic Soldering Machine Market Trends
The Automatic Soldering Machine market is experiencing a significant growth trend due to the increasing demand for automated soldering solutions in various industries. The market is expected to continue growing at a steady pace in the coming years, driven by factors such as the need for efficient and precise soldering processes, technological advancements in soldering equipment, and the rising adoption of automation in manufacturing activities.
One of the key growth opportunities in the Automatic Soldering Machine market is the expanding applications of soldering machines in industries such as electronics, automotive, aerospace, and healthcare. As the demand for high-quality, reliable soldering solutions increases in these sectors, manufacturers are focusing on developing advanced automatic soldering machines that offer superior performance, accuracy, and efficiency.
Another growth opportunity for the Automatic Soldering Machine market is the growing focus on cost-effectiveness and productivity enhancement in manufacturing processes. Automated soldering machines help companies reduce labor costs, minimize errors, and improve throughput, making them an attractive investment for businesses looking to streamline their production operations.
Additionally, the increasing adoption of Industry practices, such as smart manufacturing and IoT integration, is likely to drive the demand for automatic soldering machines that can communicate with other devices and systems in the factory environment. This trend presents manufacturers with the opportunity to offer innovative solutions that enhance productivity, flexibility, and connectivity in industrial settings.
What Industries Can Benefit From Automatic Soldering Machine?
Automotive: The automotive industry requires precision welding for components, chassis, and body parts. Automatic welding ensures high-quality welds, contributing to the overall safety and durability of vehicles.
Aerospace: In aerospace manufacturing, where precision and structural integrity are paramount, automatic welding is indispensable. It's used for welding critical components of aircraft, such as engine parts and fuselage sections.
Energy and Power Generation: Whether it's for pipelines, power plant equipment, or renewable energy infrastructure, automatic welding ensures reliable and efficient joining of materials in the energy sector.
Construction: In the construction industry, automatic welding can be employed for welding structural steel, ensuring the stability and safety of buildings and infrastructure.
Heavy Equipment: Industries that manufacture heavy equipment, such as mining machinery and construction equipment, rely on automatic welding for robust and durable welds that can withstand demanding conditions.
Shipbuilding: The shipbuilding industry benefits from automatic welding's ability to handle large-scale welding tasks with precision, contributing to the construction of reliable and seaworthy vessels.
Advanced Techniques for Automatic Soldering Machine
Wave Soldering
Wave soldering is a continuous soldering process in which a heated wave baths components placed on a conveyor belt. By allowing for complete coverage of all components with solder, wave soldering provides a high degree of repeatability and reliability. An additional benefit is that wave soldering eliminates the possibility of cold joints.
Selective Soldering
Selective soldering is a process where solder is selectively applied to points of contact. This allows for precise control of the solder paste or solder wire, resulting in precision soldering that is more reliable than wave soldering. The process is beneficial in application where specific components and connections must be soldered accurately.
Reflow Soldering
Reflow soldering is a process where the heat-sensitive solder paste is applied to the circuit board and then overwritten using specialized reflow ovens. This method is used to repair as well as to assemble printed circuit boards. The method can be used to fix faulty components, recover poor conductivity, and prevents oxidation on the board.
Laser Soldering
Laser soldering is an advanced technology that uses a powerful beam of energy to melt solder and fuse components together. Laser soldering is ideal for soldering hard-to-reach components or for parts that need to stay cool throughout the soldering process. While more expensive than other soldering techniques, laser soldering is very accurate and produces high quality results with less waste.
Our Factory
Hangzhou JOIN Import;Export Co.Ltd is a subsidiary of JOIN TECH, who is mainly responsible for the export of products produced by JOIN TECH ,as well as the import and export of other related equipment, accessories, spare parts and raw materials.
FAQ
What is the process of automatic soldering?
Automated soldering works by using machines and robots to heat and apply the solder material to the metal pieces. The process is typically broken down into three main steps: fluxing, preheating, and soldering. Fluxing is the process of applying a chemical solution called flux to the metal pieces.
Can you automate soldering?
An automated soldering station makes your production system particularly cost-effective. The process can be consistently and reliably reproduced and provides you with high quality. Furthermore, the cycle time between soldering operations is shortened. This enables you to increase output.
How does a soldering machine work?
A soldering machine is a piece of equipment that heats the solder alloy material into a liquid state (at around 600 degrees Fahrenheit) and then applies the melted materials to fill the space between the two target components.
Why do we need soldering machines?
Soldering irons are most often used for installation, repairs, and limited production work in electronics assembly. High-volume production lines use other soldering methods. Large irons may be used for soldering joints in sheet metal objects.
What is soldering mostly used for?
Soldering is a common practice for assembling electrical components and wiring. Although it can be used for plumbing, sheet metal fabrication or automotive radiator repair the techniques and materials used are different to those used for electrical work.
What is the use of soldering machine?
A soldering iron uses high temperatures, usually generated by electricity, to heat metal alloys to their melting point, allowing the operator to join two pieces of metal to each other. Typically made from tin, this joining metal is referred to as solder.
Can you automate soldering?
An automated soldering station makes your production system particularly cost-effective. The process can be consistently and reliably reproduced and provides you with high quality. Furthermore, the cycle time between soldering operations is shortened. This enables you to increase output.
What is the soldering machine called?
Soldering iron is the most common working tool of a soldering station. Some stations may use simultaneously several soldering irons to make the process quicker and more convenient, as there is no need to change the soldering tips or readjust the station or the soldering temperature.
Do and don'ts of soldering?
These include: not overheating the soldered joint, not applying too much solder, not moving or repositioning the metal parts while soldering, and not using a damaged or faulty soldering iron. By following these guidelines, you can avoid damaging the soldered joint and ensure that your soldering project is successful.
How do I choose a soldering machine?
More powerful soldering irons heat up faster and maintain the desired temperature more steadily. If the purchased tool has a good temperature control system, it is better to choose a model with a higher power, because it will significantly improve the comfort of use.
Can you automate soldering?
An automated soldering station makes your production system particularly cost-effective. The process can be consistently and reliably reproduced and provides you with high quality. Furthermore, the cycle time between soldering operations is shortened. This enables you to increase output.
What is soldering in robotics?
Robotic soldering is when a robot joins different elements/parts/components by employing molten metal and placing it at the exact point to achieve fusion.
How does a soldering machine work?
A soldering machine is a piece of equipment that heats the solder alloy material into a liquid state (at around 600 degrees Fahrenheit) and then applies the melted materials to fill the space between the two target components.
Why do we need soldering machines?
Soldering irons are most often used for installation, repairs, and limited production work in electronics assembly. High-volume production lines use other soldering methods. Large irons may be used for soldering joints in sheet metal objects.
What does a soldering machine do?
Soldering irons heat the solder, causing the alloy to melt, which then cools and joins two pieces of metal to each other. When this solder cools and hardens, it acts in much the same way as glue. The result of soldering is a permanent bond between the pieces, called a soldered joint.
How does induction soldering work?
Induction soldering uses a precise electromagnetic field to heat two or more electrically conductive materials in order to join them with a filler material that melts at a temperature below the melting point of the joined materials.
What is the golden rule of soldering?
The soldering iron tip should be clean, free from scrag and tinned with a layer of fine solder. Use Tip Tinner and Cleaner to keep the tip well covered and bright. Use the correct melting point solder for the job. All solders, except 70o, will adhere to non-ferrous and some ferrous metals.
What is the most common mistake in soldering?
One of the most common mistakes made when soldering is moving the joint before it cools and solidifies. This can cause the solder to crack or form a bad shape, compromising the strength and conductivity of the joint. A good solder joint should look smooth, shiny, and concave, with no gaps, bulges, or spikes.
What is the correct method for applying solder to a repair?
Keep your tip clean and tinned. Select a soldering temperature that is hot enough to efficiently melt the solder, but not too hot. Hold the soldering tip to the lead and contact point/pad until both are brought up to temperature. Apply enough solder to cover the contact pad and surround the lead.
What not to do when soldering?
Safety Precautions
1) Soldering Iron Safety • Never touch the element or tip of the soldering iron. It is very hot (about 400°C) and will burn. Hold wires to be heated with tweezers, pliers or clamps to avoid receiving burns from objects that are heated. Keep the cleaning sponge wet during use.
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