Customized transformer coil production line. For various kind of EI,EE ,EF and PQ transformer coil winding+taping.
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Transformer coil winding and taping machine
Special for the copper wire need to be cut by auto scissor device
Such as transformers with Litz wire or 3 layer insulation wire winding and taping
Transformers with reflex taping and margin taping.
Various kind of transformer coils that need winding and taping.
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Various kind of transformer coils that have several group of winding+ taping.
Including enamel wire winding, litz wire winding, 3 insulation wire wire winding, insulation taping, reflex tapping, and margin taping
Different type of winding and taping machines can be...
Automatic bobbin winding machine for usual coils winding, such as transformer coil, ignition coil winding.
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Table type high frequency transformer coil winding machine. General transformer coil that need winding and taping (insulation taping and margin taping), such as high frequency transformers.Low cost and easy the operate and maintance.
Read MoreWhy Choose Us
Professional Team
Our predecessor was the leader of Chinese mainland winding machine manufacturer OZMA. We have a group of professional team with more than 20 years of design and manufacturing experience in the industry of coil winding and motor winding.
Safety Assurance
JOIN Intelligent Technology quality management system has passed ISO9001 certification.
Our Product
Coil winding machine, motor winding machine, coil taping machine,soldering machine, welding machine, servo press machine and other automatic production line.
Complete After-Sale Service
Pre sales service: Confirm the winding technical then provide solution and quotation. On sales service: Keep touch with the buyer to make sure deliver the machine on time. After sales service: Overseas service, JOIN's engineers setup and test the machine in the buyer's plant, technical support and spare parts.
What is Transformer Winding Machine?
The transformer winding machine is a relatively common model, the structure is divided into horizontal and vertical, generally more common is the horizontal winding machine is special equipment used to wind transformer windings, the traditional transformer winding machine Compared With only one model which is manual winding and shaping, modern models already have series of automatic winding.
How to use transformer coil winding machine correctly?
Transformer winding machine is the most important core production equipment in the production process of transformer. Its winding performance determines the electrical characteristics of transformer and whether the coil is beautiful. At present, there are three types of winding machine for transformer: horizontal winding machine, vertical winding machine and automatic winding machine. They are respectively used in the production of transformer in different fields. With the development of technology, the winding machine is progressing It is also very big, mainly reflected in the function and winding performance.
Setting parameters of winding machine of transformer correctly：
Whether the winding machine can work normally or not and the correct setting plays a key role. The transformer winding machine is different from other winding machines and belongs to the slow running equipment.
Because the production process of the transformer determines the frequent start-up and constant torque requirements of the equipment, the parameters to be set for the winding machine of the transformer generally include: the number of turns set is the number of turns that the equipment needs to run according to the production process, which is divided into three parts The setting of the total number of turns and the number of turns corresponding to each step sequence should be noted that the total number of turns is equal to the total number of turns in each step sequence. The setting of idle function is also a common parameter, which mainly controls the slow running of the equipment when starting and stopping, playing the role of soft starting and parking buffer. The correct setting can make the operator have a process of adapting to the tension when starting the winding machine It is more accurate to stop the machine with buffer when it is ready to stop; the running speed is used to control the rotational speed of the equipment when it is running. The setting of the rotational speed needs to be determined in combination with the production process and the actual working conditions of the winding. Too fast or too slow operation is not conducive to the formation of the coil.
The rapid operation will not be conducive to the control of the operator, and the vibration and noise of the equipment will be increased. The operation at too low speed will greatly affect the equipment The production capacity and efficiency of the equipment will also affect the torque output of the main shaft of the equipment; the step-by-step function is used to control the operation sequence of the equipment, which is generally determined according to the production process. The forming and winding of a coil is not only the winding of enameled wire, but also many other steps, such as wrapping paper layer, insulating cloth, etc., so the correct setting of the step-by-step function will give full play to the equipment Efficiency.
Transformer winding machine structural features
The mechanical transmission part of the winding machine is located in the upper part of the headstock, and the electrical part is installed on the operating side of the headstock. Through the shift handle toggle dual gears to achieve high and low spindle speed changes.
The winding machine adopts dual speed regulation, mechanical speed regulation and variable frequency speed governor stepless speed regulation. The mechanical adjustment has three gear positions: low-speed position, neutral position, and high-speed position; the number of turns is set by the electronic reversible counting and automatic parking is performed.
The aircraft electronic reversible count, equipped with a brake device to prevent reversing when the winding stops, to ensure that automatic counting will not produce errors.
The basic principle of transformer winding machine
Transformer pressure winding machine, it winding using computer CNC control system, the spindle to CPLD decoding speed measurement precise positioning, and then equipped with a constant current chopper drive stepper motor line, fast and precise, to ensure the normal operation of the equipment, which is widely used in switching power transformers, supply, inductor coils, day type transformers and other products manufacturing.
Transformer winding machine is mainly used in transformer high and low voltage winding processing, mainly divided into automatic, CNC two categories, CNC models are currently more equipment, transformer winding machine after several generations of improvement and development, in function and processing capabilities have been rapid development.
Transformer CNC winding machine structure mainly consists of the body, frame, spindle mechanism and tailstock support, machine base and other components, due to the transformer coil has a certain weight at the same time processing also need to withstand the external force of knocking plastic, so the winding machine body, frame are used to withstand the stronger steel, according to the size of the model processing capacity is divided into small, medium and large three categories, the weight capacity is not the same.
The spindle system is the key component of the transformer winding machine, which amplifies the torque output by multi-stage deceleration of the motor power to meet the processing of transformer coil winding, and generally adopts the structure of motor plus deceleration mechanism to configure, and the variable speed mechanism generally adopts the motor variable speed or gear switching of the decelerator to achieve.
Transformer winding machine data storage segment 0 ~ 999 step sequence with, can high-speed forward and reverse winding, the number of turns accurate, the use of the problem information automatically saved, CNC can monitor and display the production situation, simple settings, easy to operate.
Introduction To The Classification Of Transformer Winding Machines
First, foil winding machine
Foil winding machine, also known as foil winding machine, is mainly used for the winding of foil, coil of transformer, amorphous transformer and related electrical equipment. The foil coil is made of different copper or aluminum as the carrier, and the broadband insulating material is used. The interlayer insulation is wound once on the foil winding machine to form a foil coil, and the foil coil shape may be a circle, a rectangle or the like.
Its structure and function are much more complicated than ordinary winding machines. Tension control, photoelectric induction automatic deviation correction, automatic welding, bristle decontamination and other technologies are widely used in the industry.
Second, automatic winding machine
The appearance of automatic winding machine greatly reduces the operator's winding strength. Our common automatic winding machine generally uses CNC controller. The high-end model adopts PLC and precision servo system to meet the needs of modern electrical. The speed of the wire machine is getting higher and higher, the processing capacity is also improved, and the wire tensioning mechanism is used to make the wound coil beautiful and tidy.
Third, vertical winding machine
For vertical winding machines, you may not be very common. It belongs to special equipment. In large transformers, high-voltage coils are generally wound with vertical winding machines, and low-voltage spiral coils are also used with vertical winding machines. The working principle and processing range are completely different from our common parallel winding machine. At present, the vertical winding machine is further developed to large-scale, and the bearing capacity is also constantly improved, bringing the winding production to a new level.
Fourth, ordinary CNC winding machine
Ordinary CNC winding machine is our common winding equipment. This series of product lines has a wide coverage. There are also small and medium-sized models and major models. The control system generally uses single-chip circuits because of its low price, stable performance and convenient maintenance. Features are widely used in transformer manufacturers.
Some Tips To Consider Transformer Winding Machine When Making
The weight of the Coil
Consider the dimension and weight of the coil before choosing the machine. The functionality of the coil may change significantly if you alter its weight. In the end, this has an impact on your own deliverables.
The Wire Diameter
The wires that make coil winding machines are of varying diameters. As such, you need to consider the minimum and maximum diameter of a wire used in this exercise.
The Coil Dimension
A winding machine may accommodate a smaller wire. Each machine will have its ideal coil dimension.
The Winding Method
You’ll need to evaluate the direction of winding when choosing the best machine. For instance, the coil may have a high speed but a low torque or a low speed and a high torque.
Precautions for the use of transformer winding machine
Correctly set the parameters of the transformer winding machine. Whether the winding machine can work normally or not, the correct setting plays a key role. The transformer winding machine is different from other winding machines because it is a slow-running equipment. The production process of the transformer determines the frequent start and constant rotation of the equipment. Torque requirements, the parameters that need to be set for general transformer winding machines are: The number of turns is the number of turns that the equipment needs to run according to the production process. It is divided into the total number of turns and the number of turns corresponding to each step. The setting is appropriate Note that the total number of turns is equal to the sum of the turns of each step sequence.
Correctly loading and unloading molds and shaping. The winding machine can only work normally if the winding mold is used correctly. The correct loading and unloading of the mold plays a key role in the formation of the coil. The loading and unloading process of the mold is generally to loosen the fastening device first, and then remove the equipment. The thimble tailstock, finally use the shifting device to remove the coil. When installing, pay attention to first install the mold on the fixing device of the winding machine, adjust the thimble tailstock to withstand the winding mandrel, and finally lock it; winding The thimble must not be loosened and the equipment should be in a stopped state when the coil is reshaped during the manufacturing process. Only by handling properly can the efficiency of the equipment be better utilized.
Check the equipment carefully before starting up to make sure it is safe. Before starting the machine, carefully check the transformer winding machine equipment to see if the parts of each part are loose, worn, damaged, etc. Check whether the power cord is in good condition and cannot be broken or broken.
Our Factory
Hangzhou JOIN Import;Export Co.Ltd is a subsidiary of JOIN TECH, who is mainly responsible for the export of products produced by JOIN TECH ,as well as the import and export of other related equipment, accessories, spare parts and raw materials.
FAQ
What is a transformer winding machine?
Vertical winding machine is mainly used for winding large power transformer coil, which is an ideal equipment for high voltage, ultra-high voltage, continuous, and pie coil. According to the type, the machine can be divided into pit type and floor type vertical winding machine.
What is the purpose of a winding machine?
A winding machine or winder is a machine for wrapping string, twine, cord, thread, yarn, rope, wire, ribbon, tape, etc. onto a spool, bobbin, reel, etc.
What is the function of the winding transformer?
Winding - Transformers have two windings, being the primary winding and the secondary winding. The primary winding is the coil that draws power from the source. The secondary winding is the coil that delivers the energy at the transformed or changed voltage to the load.
What is transformer rewinding?
The transformer coil rewind process ensures these components remain re-useable and restores operability to the transformer as soon as possible. At Electric Power Systems, we can assist you with the transformer coil rewind process.
What is the main function of winding?
Winding in textile manufacturing, winding refers to the process of transferring yarn or thread from one package to another, with the aim of preparing the yarn for subsequent processes, creating a larger package for better efficiency, or improving yarn quality by removing defects or knots.
What is the material used for winding machine?
Enameled copper wire
The main reason for using copper is because of its high electrical conductivity. So the use of this metal (Cu) as compared to other types of metals is more because it improves energy efficiency for motors. Thus enameled copper wire is used for generator, motor winding, and field windings.
What is a wire winding machine?
Electrical coil winding machines are used to wind coils for motors, transformers, inductors, and chokes. Coil winding equipment is used in a variety of wire winding, wire welding, and wire bonding applications.
What is the working principle of winding?
The working principle of winding
When working, the winding can change the volume of winding and increase the capacity of yarn winding: through winding, pipe yarns (or Hank yarns) with less capacity are connected to make a larger capacity bobbin. One bobbin's capacity is equivalent to more than 20 pipe yarns.
What is transformer winding wire called?
Magnet wire is used in windings of electric motors, transformers, inductors, generators, headphones, loudspeaker coils, hard drive head positioners, electromagnets, and other devices.
How to make a winding machine for a transformer?
It is very simple to make machine and does the wire winding work almost perfectly.
Step 1: Order Parts.
Step 2: Watch the Video.
Step 3: Let's Begin - Make Side Wall.
Step 4: Prepare Base Platform.
Step 5: Make Frame for Second Side Wall.
Step 6: Make Rotary Mechanism.
Step 7: Prepare Electronic Components.
What are the main components of winding system?
Winding System Components
Winding System Tape Guide.
Winding System Aluminium Axle Bar.
Chain Winding Lift Rail System Lift Tape Clips White.
Chain Winding Lift Rail System Lift Tape Guide White.
What is transformer winding rule?
The rule of transformer winding turns and voltage still holds; the voltage is proportional to the turns of the windings—only now, the primary and secondary voltage windings are not isolated.
How does a transformer winding work?
Winding - Transformers have two windings, being the primary winding and the secondary winding. The primary winding is the coil that draws power from the source. The secondary winding is the coil that delivers the energy at the transformed or changed voltage to the load.
How do you identify a winding on a transformer?
The primary winding of a step-down power transformer would typically be the high-voltage winding and the secondary would be the low-voltage winding. They should be clearly marked in a good product. Otherwise by reading the rating plate, or tracing any other identifying marks back to the manufacturer.
How many windings does a transformer need?
Two windings
A transformer has two windings: the primary winding and the secondary winding. The primary winding is the coil that receives the energy. It is formed, wound, and fitted over the iron core. The secondary winding is the coil that provides the energy at a trans- formed or changed (increased or decreased) voltage.
What are the advantages of winding machine?
Automated winding eliminates the need for labor-intensive manual winding. Enables mass production with minimal labor, reducing errors. A cost-friendly alternative to manual labor without compromising on quality.
What is a transformer winding machine?
Vertical winding machine is mainly used for winding large power transformer coil, which is an ideal equipment for high voltage, ultra-high voltage, continuous, and pie coil. According to the type, the machine can be divided into pit type and floor type vertical winding machine.
What are the features of automatic winding machine?
The automatic coil winding machine is equipped with an electro-magnetic tension control system, a frequency-change slotted spool yarn guide device, and a pump-based cycling-type oiling device. All devices above ensure the automatic winding machine can have a great quality of packages.
What material is used for winding machines?
Enameled copper wire
The main reason for using copper is because of its high electrical conductivity. So the use of this metal (Cu) as compared to other types of metals is more because it improves energy efficiency for motors. Thus enameled copper wire is used for generator, motor winding, and field windings.
What is transformer winding wire called?
Magnet wire is used in windings of electric motors, transformers, inductors, generators, headphones, loudspeaker coils, hard drive head positioners, electromagnets, and other devices.
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